Layered Process Audits

75% of all defects are due to process non conformance. Layered Process Audits can significantly boost your quality!

The Ease Assessment platform gives you the tools to improve you quality and defect rates via a web application designed to minimize your administrative time.

Reduced Variation

Layered Process Audits reduce build variation based on work standardization. Focusing on process inputs that help achieve first-time quality.

Reduced Defects

Layered Process Audits reduce non compliance means reduced defects. Eliminating the shipping of nonconforming products.

Safety

With Layered Process Audits, safety regulations will be enforced, reducing operator injury. Saving money because it’s less costly to have fewer injuries and manufacture products correctly the
first time.

Reduced Inspection

An effective Layered Process Audits software program reduces the need for final product inspection. By ensuring that processes run correctly because you are able to personally verify them.

Facilitates Training

Operator training and interaction with management will be improved. Helping top management become more familiar with shop-floor activities and building a relationship
between management and shop floor personnel.

Training gaps will be identified

Key Features

Web Application

All users can see their schedules online, and enter their audits.

Non Conformance Codes

All failures reasons are selected from combo boxes by type, allowing consistency of error descriptions and to facilitate the production of Pareto Charts. You can drill down within the pareto charts for more insight.

Resuable Questions

Questions that can be used in multiple audits can be shared.

Easy Administration

Once the LPA program has been set up, it is easy to administer, with schedules, charts, and metrics.

Audit Question Types

Include Pass/Fail, Acknowledge, Measurements and Comments.

Shift Supervisor Acknowledgement

All non conformance found must be acknowledged by the supervisor immediately once found.